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                                                                                                                                                              您的位置>首頁>新聞動態> 零件外觀機器視覺檢測設備系統

                                                                                                                                                              發布時間: 2021-11-02    瀏覽量:362
                                                                                                                                                              機器視覺設備

                                                                                                                                                                在制造業中,很多生產零部件和各種小零件的公司只能依靠質量來站穩腳跟,尤其是汽車制造領域,那里的復雜零件如沖壓件、鑄件、復雜模具工件等。

                                                                                                                                                                因此,機器視覺設備(又稱零件外觀智能檢測設備)受到了各制造企業的青睞。

                                                                                                                                                                汽車零部件制造商主要面臨:

                                                                                                                                                                1)產品型號多,材質顏色差異大,對檢測系統的適應性要求高;

                                                                                                                                                                2)需要檢測的項目多,每個項目對應的光源波長和拍攝角度不同,需要解決每個光源和每個攝像頭之間的相互干擾;

                                                                                                                                                                3)應考慮運動機構,避免與各攝像機和光源發生干涉;

                                                                                                                                                                4)工件的位置變化會影響其他攝像頭和檢測項目,要統籌考慮;

                                                                                                                                                                5)顯示、統計內容和界面應滿足客戶的個性化要求。

                                                                                                                                                              機器視覺設備工作原理


                                                                                                                                                                整個檢測方案由以下幾個部分組成:

                                                                                                                                                                1)軟件系統用于各種采集圖像的處理、檢測和定位。

                                                                                                                                                                2)由多個CCD攝像機、多個同軸光源和條形光源組成的成像系統;

                                                                                                                                                                3)由機械臂、旋轉平臺、剔除機構、各種氣動裝置和電氣裝置組成的執行系統。

                                                                                                                                                                系統的工作原理:

                                                                                                                                                                當工件平放在檢測平臺上時,首先機械臂將工件從送料輸送帶上夾緊,放入旋轉的檢測平臺中,軟件控制光源啟動,攝像頭拍照;然后光源關閉,相機同時拍照。

                                                                                                                                                                然后將載體旋轉到特定角度,激活光源,用相機拍照。

                                                                                                                                                                在所有攝像頭都拍攝到圖像,視覺軟件對圖像進行處理后,視覺系統會在電腦屏幕上顯示檢測結果,刷新歷史記錄,并將檢測結果傳輸給PLC,PLC會向機械臂發送指令,將工件放入成品輸送帶或剔除NG產品,然后進行下一個產品檢測流程。

                                                                                                                                                                整個測試過程非常緊湊,穩定可靠。

                                                                                                                                                                

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